0
MINIMUM ORDER QUANTITY
48H
PROTO
LEAD TIME
100%
CANADIAN PRODUCTION
5
SIMPLE
STEPS
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ELECTRONIC OVERMOLDING
What is it,
exactly?
Electronic overmolding is a low-pressure injection molding process
that encases your electronic components in a protective material. Unlike high-pressure, high-temperature injection molding, it protects your sensitive PCBs, cables, or connectors without damaging them.
PROTECTION AGAINST MOISTURE AND DUST
MECHANICAL RESISTANCE TO IMPACTS AND VIBRATIONS
IDEAL FOR MINIATURIZATION
CUSTOMIZABLE IP RATING
COMPATIBLE WITH ALL TYPES OF CONNECTORS
A PROFESSIONAL FINISH WITHOUT POST-PROCESSING
OUR TECHNOLOGY
Three materials,
same optimal protection
UL94 Certified
RECOMMENDED
Polyamide 64
Low-pressure hot-melt adhesive ideal for delicate PCBs and connectors. Application temperature: 150–200°C, pressure: < 10 bar. Industry standard for electronics.
FLEXIBLE
Urethane
Excellent chemical and UV resistance. Ideal for outdoor applications or harsh environments. Superior flexibility for assemblies subject to vibration.
HIGH TEMP.
Silicone
For demanding environments up to 200°C. Maximum chemical resistance, biocompatible. The preferred choice for the medical and heavy industrial sectors.
OUR PROCESS
5 Steps to Protect Your Components
01
Analysis of your project, choice of materials, deadlines, and scope.
CONSULTATION
02
3D design of the mold tailored to your geometry. 3D printing for prototyping.
MOLD DESIGN
03
First test within 48 hours. Validation prior to mass production.
PROTOTYPE
04
Low-pressure injection molding. Quality control for every part.
PRODUCTION
05
Packaging and shipping. Post-production tracking and support.
DELIVERY
Collaborating with Fillio means working hand in hand with a true development partner. As a proud Quebec-based company, Fillio brings remarkable expertise to the table, from design through manufacturing. Their cutting-edge know-how and collaborative approach have enabled us to build, together, a solution perfectly tailored to our needs.
— Yvan Bissonnette, CEO at Controlab
FREQUENTLY ASKED QUESTIONS
The Questions We're Asked Most Often
No. Fillio accepts projects ranging from a single piece—including prototypes—to production runs of several thousand units. It is designed for small and medium-sized businesses that iterate quickly on their products, without the volume constraints of large suppliers.
That’s precisely our strength: we’ve developed a method for designing and manufacturing molds at a very low cost, which minimizes tooling costs for new projects—even for a single prototype. The final cost then depends on the material chosen, the complexity of the part, and the production volume. The first step (Consultation) involves analyzing your part, selecting the material, and providing a customized quote—at no cost and with no obligation.
The seal can be customized based on the geometry of your part and the material selected—a well-designed overmold typically achieves an IP67 or IP68 rating.
It takes 48 hours to produce the first prototype once the mold has been designed. This is one of the shortest lead times in the industry for this type of process.
Yes. Mold design and production take place entirely in our workshop in Quebec City—with no outsourcing overseas—which allows you to maintain complete control over your designs and intellectual property.
